Sika MonoTop®-1010 IN
Bonding primer and reinforcement corrosion protection cement based slurry containing recycled waste materials and corrosion inhibitors
Sika MonoTop®-1010 IN is a 1-part, cementitious, polymer modified coating material used as bonding primer and reinforcement corrosion protection. It contains corrosion inhibitors as well as recycled waste materials which leads to a reduced carbon footprint compared to an equivalent performing mortar.
- Uses recycled waste materials
- Easy to use, just add water
- Good adhesion to concrete and steel
- Good resistance to water and chloride penetration
- Can be applied with a brush or by wet spray technique
Usage
Sika MonoTop®-1010 IN may only be used by experienced professionals.- Bonding primer as part of a concrete repair system
- Reinforcement corrosion protection as part of a concrete repair system
- Interior and exterior use
Advantages
- Uses recycled waste materials
- Easy to use, just add water
- Good adhesion to concrete and steel
- Good resistance to water and chloride penetration
- Can be applied with a brush or by wet spray technique
Packaging
25 kg bag
Colour
Grey powder
Product Details
Chemical base
Portland cement, cement replacement, re-dispersible polymer powder, selected aggregates and additives
Shelf life
12 months from date of production
Storage conditions
The product must be stored in original, unopened and undamaged sealed packaging in dry conditions at temperatures between +5 °C and +35 °C.
System structure
Sika MonoTop®-1010 IN is part of the range of Sika® mortars and comprising of:
Bonding Primer / Reinforcement Corrosion Protection
Sika MonoTop®-1010 IN
Repair Mortar
Sika MonoTop®-412 IN
Sika MonoTop®-122 F
Sika MonoTop®-3250 Thick Mortar
Sika MonoTop®-3130 Rapid IN
Fire Protection Mortar
Sikacrete®-213 F IN
Smoothing / levelling mortar
Sika MonoTop®-2500 Fair Finish
Compressive strength
~50 MPa after 28 days | (EN 12190) |
Tensile adhesion strength
~2.0 MPa after 28 days | (EN 1542) |
Shear Adhesion
Pass | (EN 15184) |
Corrosion Test
Pass | (EN 15183) |
Application
Mixing ratio
Application type | Water : Powder | Quantity of water per bag |
brush application | 0.20–0.21 | 5.00–5.25 L |
spraying application | 0.19–0.20 | 4.75–5.00 L |
Fresh mortar density
2.0 ± 0.05 kg/L | (EN ISO 2811-1) |
Layer thickness
Bonding Primer | Sufficient to coat the concrete surface in a thin layer filling pores and voids |
Reinforcement Corrosion Protection | 2 mm minimum thickness |
Ambient air temperature
+5 °C min. / +30 °C max.
Substrate temperature
+5 °C min. / +30 °C max.
Pot life
20 % water (machine applied) | ~90 minutes |
21 % water (manual application) | ~120 minutes |
Waiting time / Overcoating
Apply concrete repair mortar wet on wet onto bonding primer.
Apply concrete repair mortar wet on dry onto reinforcement corrosion protection.
Consumption
Bonding Primer | ~1.5–2.0 kg of powder per m2 per 1 mm layer thickness Depends on substrate roughness and thickness of layer applied. |
Reinforcement Corrosion Protection | ~2.0 kg of powder per m2 per 1 mm layer thickness |
Consumption depends on the roughness and absorbency of the substrate.
This figure is theoretical and does not allow for any additional material due to surface porosity, surface profile, variations in level or wastage etc.
MIXING
Important: Do not add water over recommended dosage.
Mix with a low speed (< 500 rpm) electric single or double paddle mixer or by hand for small quantities.
- Pour the recommended water quantity in a suitable mixing container.
- While stirring slowly, add the powder to the water and mix thoroughly for at least for 3 minutes.
APPLICATION
Important: Avoid application in direct sun and/or strong wind and/or rain.
Bonding primer
- Thoroughly pre-wet the prepared substrate a recommended 2 hours before application. Keep the surface wet and do not allow to dry.
- Before application remove excess water e.g. with a clean sponge. The surface must appear a dark matt appearance without glistering. Surface pores and voids must not contain water.
- Using a suitable clean brush, roller or suitable spraying equipment, cover the substrate in a thin layer filling all unevenness, pits and voids.
Reinforcement corrosion protection
- Using a suitable clean brush or spraying equipment, apply a first coat to cover the reinforcement bars ~1 mm thick.
- When first coat is finger nail hard, apply a second layer ~1 mm thick.
- If using a spray method, protect substrate from excessive over-spray. Wait until completely dry before applying repair mortar.
CURING TREATMENT
Reinforcement corrosion protection: protect fresh coating immediately from premature drying and contamination using an appropriate curing method.
CLEANING OF TOOLS
Clean all tools and equipment with water immediately after use. Hardened material can only be mechanically removed.