SikaRep® Microcrete-3 UW
SikaRep® Microcrete-3 UW is a factory design, pourable/ pumpable, non-shrink anti-wash repair concrete with selected cement, aggregate and other chemicals. Recommended water only to be added at site.
- Shrinkage compensation
- Anti wash property
- Low porosity
- High bond strength
- High early strength
- Chloride free
- Durability
Usage
SikaRep® Microcrete-3 UW is mainly recommended for the repair of damaged concrete structures for damp wet and submerged condition.- Bridge Columns
- Pier
- Pile caps
- Quay Pillars
- Retaining wall in splash zone / submerged condition
- It is also recommended for grouting of large gaps
Advantages
SikaRep® Microcrete-3 UW has the following advantages :- Shrinkage compensation
- Anti wash property
- Low porosity
- High bond strength
- High early strength
- Chloride free
- Durability
Packaging
30 kg bag
Colour
Grey powder
Product Details
Shelf Life
6 months from date of production if stored properly in undamaged and unopened, original sealed packaging.
Storage Conditions
- In dry conditions at temperatures between +5°C and +40°C.
- Protect from moisture, direct sunlight and frost.
Bulk Density
~1.30 kg/l at 27 ºC
pH-Value
11 - 13.5 when mixed with water (ready to pour)
Compressive Strength
1 Day | 3 Days | 7 Days | 28 Days |
20 N/mm2 | 35 N/mm2 | 45 N/mm2 | 55 N/mm2 |
*Test were conducted simulating site conditions by casting cubes under water
Tensile Strength in Flexure
7 Days | 28 Days |
6.5 N/mm2 | 8 N/mm2 |
Pull-Out Resistance
According to IS:2770(Part-1)-1967)
~6 N/mm2 at water: powder ratio 0.18 at 0.025mm slip at 28 days (Used 12mm dia TMT bar)
Application
Mixing Ratio
Water : Powder = 0.18 to 0.19 by weight (5.4 l to 5.7 l water per 30 kg bag) dependent on the desired flow.
Initial Set Time
~250 minutes
Setting Time
~450 minutes
Consumption
2200 kg/m3 at water: powder ratio of 0.19
MIXING
- Mix powder by mechanically powered mixer or drum type concrete mixer. Ensure that the machine capacity and the number of operators are adequate to enable grouting to be carried out as a continuous operation.
- Put around 80 to 90% of required water in the mixing drum, followed by SikaRep® Microcrete-3 UW and then add the balance water.
- Mix for a minimum of 5 minutes
- Do not mix more material, which cannot be used within Pot Life. DO NOT ADD EXTRA WATER.
APPLICATION
- The mixed material shall be placed within 20 minutes of mixing to gain full benefit of the expansion process
- Continuous material flow is required and the material should be poured or pumped through a flexible tube, minimum diameter 50mm, to the lowest point in the form. At the start of the operation, the material flow should be restricted in order to avoid any water entrapment
- The bottom of the tube may be raised as necessary to reduce any back pressure but should not be raised above the level of the material
- SikaRep® Microcrete-3 UW may be placed in thicknesses upto 80mm in one pour when placed above water
- When placed under water, the heat sink effect in this environment permits thicknesses upto 150mm to be placed
- For thicker sections upto 200mm above water and 400mm under water, it is necessary to fill out SikaRep® Microcrete-3 UW underwater micro concrete using a clean, rounded and well graded aggregate in the size range from 2mm upto 8mm
- The quantity of aggregate added should not exceed 1 part aggregate to 1 part SikaRep® Microcrete-3 UW by weight. For such mixes a concrete mixer must be used
- Unrestrained surface area should be kept to a minimum
CURING TREATMENT
- Curing will not be required in intermittently or totally submerged situations.
- When cast above water, all exposed surfaces should be thoroughly cured
CLEANING OF TOOLS
- Clean all tools and application equipment with water immediately after use
- Hardened / cured material can only be removed mechanically