SikaCeram®-488 Floor Leveler
Polymer modified cementitious floor levelling compound for resilient flooring and ceramic tiles. 2–15 mm
SikaCeram®-488 Floor Leveler is a very low emission, polymer modified cementitious floor levelling compound. It provides a smooth finish compound on subfloors before the application of resilient flooring and ceramic tiles. SikaCeram®-488 Floor Leveler can be applied manually or by pump to level floors at a thickness between 2–15 mm. Compatible with all SikaCeram® cementitious tile adhesives. Interior use.
- Self-smoothing
- Smooth finish
- Polymer modified
- Fast application because of the good flow and cohesion of the fresh product
- Easy to place by pump or manually
- Low tension / stress on substrate
- Good bond and compaction
- Fast hardening and quick drying
- Good surface hardness
- Layer thickness: 2–15 mm
- Low odour
- Compatible with SikaCeram® tile adhesives range
Usage
Formulated for smoothing and levelling interior residential and non-industrial subfloors before applying:- Ceramic tiles
- Resilient floor coverings (linoleum, vinyl)
- Textile coverings (carpet)
Advantages
- Self-smoothing
- Smooth finish
- Polymer modified
- Fast application because of the good flow and cohesion of the fresh product
- Easy to place by pump or manually
- Low tension / stress on substrate
- Good bond and compaction
- Fast hardening and quick drying
- Good surface hardness
- Layer thickness: 2–15 mm
- Low odour
- Compatible with SikaCeram® tile adhesives range
Packaging
20 kg bag
Colour
Grey powder
Product Details
Chemical base
Portland cement, selected aggregates and polymers
Shelf life
12 months from date of production
Storage conditions
The product must be stored in dry conditions in original sealed undamaged packaging at temperatures between +5 °C and +35 °C. Protect from direct sunlight, heat and moisture.
System structure
Layer | Product |
Primer | SikaCeram®-935 Floor Leveler Primer |
Levelling screed | SikaCeram®-488 Floor Leveler |
Covering | SikaCeram® tile adhesive with tiles or any other resilient floor covering |
Compressive strength
Curing time | Compressive strength |
1 d | ≥ 10 N/mm2 |
7 d | ≥ 15 N/mm2 |
28 d | ≥ 20 N/mm2 |
All values at +30 °C, dry cure.
Tensile adhesion strength
≥ 1 N/mm2 (primed substrate, concrete failure, 28 days) | (EN 1542) |
Application
Mixing ratio
Water to powder ratio by weight | Quantity of water per bag |
0.23–0.25 | 4.6–5.0 |
Fresh mortar density
2.05 ± 0.05 kg/L | (EN ISO 2811-1) |
Layer thickness
Minimum | 2 mm |
Maximum | 15 mm |
Ambient air temperature
+10 °C min. / +35 °C max.
Relative air humidity
75 % max.
Substrate temperature
+10 °C min. / +35 °C max.
Pot life
≥ 20 minutes (100 g mass, +30 °C)
Waiting time / Overcoating
Important: Before applying floor covering, make sure the SikaCeram®-488 Floor Leveler has achieved the required moisture content value required by the covering manufacturer. (Refer to the covering Product Data Sheet).
SikaCeram®-488 Floor Leveler can be covered as follows:
Floor covering | Layer thickness | Waiting time |
Resilient | ≤ 3 mm | ~24 hours |
Resilient | ≤ 5 mm | ~48 hours |
Resilient | ≤ 10 mm | ~72 hours |
Ceramic tiles | 2–10 mm | ~4–6 hours |
Note: Times are approximate and measured at +20 °C (ambient) / +15 °C (substrate) / 65 % r.h.
Note: Application times will be affected by changing substrate and ambient conditions, layer thickness and water content.
Applied product ready for use
Ready for foot traffic in ~3 hours
Note: Values determined in laboratory conditions at +23 °C and 50 % r.h. Time will be affected by changing substrate and ambient conditions, layer thickness and water content.
Important: In some conditions, finished floor will develop several white spots during the curing process. This is normal and has no effect on the performance of the cured floor.
Consumption
~1.55 kg/m2 per mm thickness (dry powder)
This figure is theoretical and does not include any additional material required due to surface porosity, surface profile, variations in level or
wastage etc.
EQUIPMENT
Select the most appropriate equipment required for the project:
Substrate preparation equipment
- Abrasive blasting cleaning equipment
- Planing machine
- Scarifying machine
- High pressure water blasting equipment
- Sanding equipment
For other types of preparation equipment, contact Sika Technical Services.
Mixing equipment
- Electric single or double paddle mixer (< 600 rpm) with helical disc-shaped or spiral helix paddle
- Scraper
- Clean mixing containers
For other types of mixing equipment, contact Sika Technical Services.
Application equipment
- Mixed material carrier
- Pin-leveller (Pin-rake)
- Surface blade
- Screed rake
- Notched trowel
- Smoothing trowels
- Spike roller
For types of pumping equipment, contact Sika Technical Services.
SUBSTRATE QUALITY
- Suitable substrates are concrete, cementitious screeds, rapid cement screeds or calcium sulphate screeds.
- Cementitious substrates (concrete / screed) must be sound.
- Substrates must be clean, dry and free of all contaminants such as dirt, oil, grease, polish, coatings, water-soluble and water-resistant adhesives, varnish, laitance, surface treatments and loose friable material.
SUBSTRATE PREPARATION
- Prepare substrates and remove separation and sinter layers mechanically by selecting and using abrasive blast cleaning, grinding or planing / scarifying equipment for the type of substrate.
- The final texture of the substrate must be open textured and gripping.
- Remove weak cementitious and levelling layers.
- Surface defects such as blow holes and voids must be fully exposed using the surface preparation equipment.
- Use products from the Sikafloor®, Sikadur® and Sikagard® range of materials to level the surface or fill cracks, blow holes and voids. Contact Sika Technical Services for additional information on products for levelling and repairing defects.
- Products must be cured before applying SikaCeram®-488 Floor Leveler.
- Use industrial vacuuming equipment to remove all dust, loose and friable material from the application surface before applying the product.
- To improve the adhesion and provide a pore free surface for subsequent coverings, use SikaCeram®-935 Floor Leveler Primer.
MIXING
Important: Do not add more than 5.0 litres of water to 20 kg of powder.
Important: Do not mix or blend with OPC cements or other binders.
Important: In case of higher water temperature, the water could be cooled down by using clean ice.
Requirement: Use an electric single or double paddle mixer (< 600 rpm) with helical disc-shaped mixing paddle.
- Pour ~4.6 L of clean water into a clean mixing container.
- Mix the water slowly while gradually adding the complete bag of powder.
- Mix continuously for ~5 minutes to achieve a smooth, uniform mix. If necessary, add more water to achieve the required consistency.
- To allow entrained air to escape and mature, do not mix for ~5 minutes.
- Mix for a further ~15 seconds.
- Pour the mixed product onto the substrate primed with Sikafloor®-935 Floor Leveler Primer (diluted with water 1:1).
- Spread the product evenly using a smoothing trowel, surface blade, screed rake or pin-leveller (pin-rake) to the required thickness.
- Allow product to smoothen over the substrate. If required, spike roller immediately to remove any trowel marks or surface defects.
- If a 2nd layer of SikaCeram®-488 Floor Leveler is to be applied, prime the hardened 1st layer with SikaCeram®-935 Floor Leveler Primer (diluted with water 1:1).
APPLICATION
Important: Do not apply on substrates with rising moisture. If rising moisture can occur, an effective damp proof membrane must be applied before applying SikaCeram®-488 Floor Leveler.
Important: Edge and movement joints must be brought through to the finished surface and must be protected so the product will not flow into the joint.
Important: The product must be applied to the required thickness and surface flatness as specified by the floor covering manufacturer.
Important: Use an isolating strip / tape to prevent product bonding onto vertical surfaces, i.e. pipes, ducts, conduits, walls, columns etc.
Important: To reduce the risk of cracking, protect freshly applied product from high ambient temperatures, direct sunlight and draughts.
Important: The finished floor must be covered within ~7 days of installation.
- Pour the mixed product onto the substrate.
- Spread the product evenly using a smoothing trowel, surface blade, screed rake or pin-leveller (pin-rake) to the required thickness.
- Allow product to smoothen over the substrate.
- If required, spike roller immediately to remove any trowel marks or surface defects.
- If a 2nd layer of SikaCeram®-488 Floor Leveler is to be applied, prime the hardened 1st layer with SikaCeram®-935 Floor Leveler Primer (diluted with water 1:1).
CLEANING OF TOOLS
Clean all tools and application equipment with water immediately after use. Hardened material can only be mechanically removed.